Advanced Maintenance Management Bootcamp - Virtual Learning
Why Attend
To survive in today’s world of 'lean and mean' operations, we cannot wait for breakdowns. As a matter of fact, we should make responding to breakdowns the exception in our daily workload, not the norm. A successful and effective maintenance operation has to break away from the 'fix it when it breaks' mentality. The ultimate goal of the maintenance department should be to 'stop' things from breaking, increase assets availability and reliability and do so with the lowest possible cost.
This has certainly put an immense pressure on the maintenance department management team. In this course, various best practices will be presented that deliver the above objectives.
Overview
Course Methodology
The course uses a mix of interactive and hands-on techniques. Beside the brief presentations by the consultant and the participants, there will be many individual and group exercises. The course also includes a maintenance department audit checklist which the participants will individually complete during the course to evaluate the effectiveness of their respective departments.
Course Objectives
By the end of the course, participants will be able to:
- Demonstrate the latest concepts and techniques required for managing or supervising a maintenance unit
- Examine the organizational and managerial considerations for effective maintenance work
- Apply techniques to measure Overall Equipment Effectiveness (OEE)
- Distinguish and optimize the special characteristics of maintenance activities
- Debunk safety myths safety and identify unsafe acts and conditions
- Identify common maintenance Key Performance Indicators (KPIs) and develop the maintenance department scorecard
Target Audience
Those involved in the supervision or management of maintenance activities; also anyone interested in learning more about the critical role of maintenance in a company.
Target Competencies
- Maintenance theory and practice
- Maintenance work processes
- Influence and communication skills
- Financial evaluation
- Safety theories and principles
- Performance management
Course Outline
- Introduction to advanced maintenance management
- Objectives of maintenance management
- Asset management
- Maintenance life cycle
- Common maintenance management problems
- Typical responsibilities of a maintenance manager
- Continuous improve practices in maintenance
- 5S Model to improve productivity and reliability
- Defining 5S and its principles
- Relationship between maintenance and production
- Applying the principles of 5S to continuous improvement
- Management of maintenance
- Maintenance strategies
- Overall Equipment Effectiveness (OEE)
- OEE calculations
- Equipment failures and patters
- Overview of Failure modes and effect analysis
- Emergency and preventive maintenance
- Predictive maintenance
- Computerized Maintenance Management Systems (CMMS)
- Maintenance planning and control
- Maintenance work flow process
- Work requests and work orders
- Work planning and scheduling
- Backlog management
- Spare parts management
- Replacement analysis of assets
- Innovation and creativity
- Safety in maintenance
- Myths about safety
- Why the concern for safety?
- Unsafe acts and unsafe conditions
- Conducting safety audits
- Maintenance performance management
- Measuring and evaluating maintenance performance
- Common maintenance Key Performance Indicators (KPIs) and targets
- Using KPIs to drive performance
Schedule & Fees
Course Contact
Contact me if you have any questions.
I speak English & Arabic!
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